Journal of the Association for Laboratory
Automation
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Image-Based Fluidic Sorting System for Automated Zebrafish Egg Sorting into Multiwell Plates
Siegfried F. Graf, Sebastian Hötzel, Urban Liebel, Andreas Stemmer and Helmut F. Knapp
Journal of Laboratory Automation 2011 16: 105
DOI: 10.1016/j.jala.2010.11.002
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Original Report
Image-Based Fluidic Sorting System
for Automated Zebrafish Egg Sorting
into Multiwell Plates
otzel,2 Urban Liebel,2 Andreas Stemmer,3
Siegfried F. Graf,1 Sebastian H€
and Helmut F. Knapp1*
1
Microfluidics & Liquid Handling, Centre Suisse d’Electronique
et de Microtechnique,
Alpnach, Switzerland
2
Institute of Toxicology and Genetics, Karlsruhe Institute of Technology,
Karlsruhe, Germany
3
Nanotechnology Group, Department of Mechanical and Process Engineering,
ETH Zurich, Zurich, Switzerland
Keywords:
toxicity testing,
cell sorting,
automated,
multiwell plate,
Zebrafish,
danio rerio
T
he global demand for the reduction of animal testing
has led to the emergence of Zebrafish eggs/larvae as
model organisms to replace current adult animal testing
in, for example, toxicity testing. Because of the egg size
(diameter 1.6 mm) and the relatively easy maintenance of
Zebrafish farms the eggs also offer high-throughput
screening (HTS). However, the current bottleneck for
HTS is the cost-efficient placing of individual organisms
into single wells of a multiwell plate (MWP). The system
presented here is capable of storing, sorting, and placing
individual organisms in a highly reproducible manner. In
about 11 min a complete 96-MWP is filled, which
corresponds to about 8 sec per egg. The survival rate of
fertilized transgenic and wild-type eggs was comparable
to the one of the control (control 6.7%, system 7.6%).
Furthermore, it was also possible to place dechorionated
eggs into individual wells. The results demonstrate that
the cost efficient system works gentle and reliable
enough to disburden scientists from the exhausting and
monotonous job of placing single eggs into single wells,
such that they can concentrate on the scientific aspects of
*Correspondence: Helmut F. Knapp, Ph.D., Microfluidics & Liquid
Handling, Centre Suisse d’Electronique
et de Microtechnique,
CH-6055, Alpnach, Switzerland; Phone: þ41.416.727.523;
Fax: þ41.416.727.500; E-mail: helmut.knapp@csem.ch
2211-0682/$36.00
Copyright
Screening
c
2011 by the Society for Laboratory Automation and
doi:10.1016/j.jala.2010.11.002
their experiments and create results with a higher
statistical relevance. ( JALA 2011;16:105–11)
INTRODUCTION
Manipulation of single cells or single organisms is
a fast growing market not least because the REACH
initiative was started in 2007. The goal of the
REACH initiative is to test each compound (from
which more than 1 ton is manufactured or imported
in Europe) for its toxicity.1 At the same time, the
number of vertebrate mammals used for toxicity testing should be reduced. The two previous facts call for
high throughput and ethically justifiable toxicity
screening methods. In recent years, fertilized Zebrafish eggs established themselves as a model system
and are accepted as an alternative to mammalian testing.2e4 Another large advantage is that fertilized
Zebrafish eggs up to 5 days after fertilization are
not subject to the same regulatory requirements as
adult mammals. Further advantages are the egg’s
transparency and the fact that development occurs
entirely outside the mother’s body. Finally, Zebrafish
facilities are relatively easy to maintain and because
of the size of an egg (diameter !1.6 mma, see
Fig. 1), dispensing them in up to 384-well plates is
possible.5
a
http://www.neuro.uoregon.edu/k12/FAQs.html.
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105
Original Report
Figure 1. A. Fertilized (except top right) Zebrafish eggs after 7 h,
(B) different batch with fertilized Zebrafish eggs after 11 h. Two
white eggs are dead. Scale bar indicates 10 mm for both images.
In current toxicity tests, fertilized Zebrafish eggs are dispensed into multiwell plates (MWPs). Test compounds with
different dilutions are pipetted to the individual fertilized Zebrafish egg in the single wells. The MWP is then periodically
imaged and analyzed.6 The large amount of data is locally or
remotely stored and analyzed. Finally, fast search engines allow one to retrieve the collected data.
In summary, a complete line-up of systems and techniques
from different disciplines is required to perform a low cost
high throughput toxicity test as shown below:
1. Inexpensive and efficient Zebrafish facilitydto get a large
amount of eggs;
2. Inexpensive sorting systemdto place individual eggs into
a MWP;
3. Inexpensive lab robotic systemdto handle the plates and
deliver test compounds into wells;
4. Powerful automated imaging systemdto periodically
observe the eggs quality;
5. Efficient data storage/handling;
6. Efficient image analysis systemdto analyze images; and
7. Efficient search algorithmsdto retrieve results.
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Of the list above, many of the items listed are available.
More specifically, inexpensive, efficient Zebrafish facilities
can be established and maintained by following certain
guidelines.7 Lab robots and powerful automated imaging
system are commercially available although they are still
expensive. Efficient data storage and data distribution is possible but also an expensive task. Systems for image and visualization analysis8 are available, their performance however
corresponds to the available computer power. There are also
several search engines available such as Harvester,9 which
combine results from several other search engines and databases. The main remaining bottleneck is the inexpensive sorting system.
Currently, most of the Zebrafish eggs are placed into well
plates manually. Two skilled technicians can fill 30 96-well
plates in about 3 h, which corresponds to 12 min per plate on
the average. Unfortunately, this highly monotonous task is
prone to errors and can typically not be performed by a single
person for more than 3 h. Another example comes from Stern
et al.10 who screened about 16,000 compounds in 16 weeks,
while 5000 larvae were collected weekly. They were quality
controlled and then 20 larvae were manually transferred with
a chemical spatula in each well of a 48-well plate. Several attempts have been made to automate the singularization of Zebrafish eggs or larvae into MWPs. A possibility is to use
a robotic pick and place approach for sorting eggs from a petri
dish into the well plate. One such system is the CellBot (Fully
Automated Single Cell Handling Platformb) from the Centre
Suisse d’Electronique
et de Microtechnique, where a delta robot, capable of several cycles per second, is combined with
a fully motorized inverted light microscope (iMic from Till
Photonics, Germany). The robot and the microscope move
above and beneath the sample platform, which is stationary.
Because the petri dish and the well plate are never moved during the sorting process, this arrangement prevents sloshing
of the sample liquid. The inverted light microscope scans the
petri dish and checks for eggs, if one is found, this egg is
removed by a pipette tool attached to the delta robot and
placed into the well plate. Unfortunately, such a pick and place
system is costly, rather slow, and uses a large portion of lab
space. Further options are the COPAS and BioSorter (both
from Union Biometrica, Holliston, MA), which are specially
designed for sorting of large biological entities (up to
1500 mm). These systems are capable of singularizing Zebrafish eggs into 96-well plates in about 2 min.11 However, these
systems were designed for high throughput flow cytometry
and are therefore equipped with costly optics, not necessary
for simply singularizing large entities into MWPs. Additionally, both systems are not capable of checking the quality of
the entities sorted, such as shape, specific features, or damage.
The system presented here, named ZebraFactor, is an
inexpensive sorting device for large biological entities, such
as Zebrafish eggs and larvae, Xenopus oocytes, pollen, and
cell clusters. Sorting is done using a vision system taking
b
http://www.csem.ch/docs/Show.aspx?id¼7824.
Original Report
complete images of the entities, combined with fast vision algorithms capable of identifying a set of characteristics of an
entity in real time as they are moved past the vision system.
Identified single entities can then be extracted from the sorting system and transferred to a container, such as an individual well in a well plate, or to a subsequent device. Here,
we will demonstrate the direct sorting and individualization
of Zebrafish eggs into the wells of a 96-well plate. Moreover,
the system also has been used for sorting and feeding
Xenopus oocytes into an automated microinjection module,
a development by us not presented here (XenoFactor: Fully
Automated Microinjection Systemc).
In the following, we present the sorting system in combination with our WellPlateFeeder (see Fig. 2).
SYSTEM
Hardware
The ZebraFactor as shown in Figure 2 consists of two
main units named CellSorter and WellPlateFeeder. The CellSorter is used to sort single entities such as Zebrafish eggs or
larvae from the suspension, whereas the WellPlateFeeder
places the single entities into a well of the MWP. The actions
of the CellSorter and the WellPlateFeeder are synchronized
to ensure correct feeding of entities into the well plate.
After introducing the egg suspension into the CellSorter,
the suspension is continuously moved by our novel concept
of using a sliding and static ring as shown in Figure 3. The
two rings define a circular fluidic channel for the egg suspension. The sliding ring is rotated by an electro motor and drags
along the suspension buffer because of viscous drag forces. Additionally, a small friction force acts on the chorion of the egg.
The sum of drag and friction forces results in rolling of the egg
along the fluidic channel and past the cameras positioned to
visualize a portion of the channel. This concept works most
efficiently with objects larger than 200 mm (Xenopus laevis
oocyte are up to 1300 mm, Zebrafish eggs are up to 1600 mm),
and allows moving cells continuously without destroying
them. Additionally this concept offers:
1. To store eggs until their usedcontinuous motion avoids
adhesion;
2. To observe eggs over and over againdin connection with
the vision system;
3. To deliver eggs on demand to a subsequent system; and
4. To load the CellSorter with additional eggs on the fly.d
Figure 2. System overview of ZebraFactor consisting of the
WellPlateFeeder (left) and the CellSorter (right) connected by tubing. Black bar indicates 50 mm.
The vision system installed along the fluidic path consists
of one or two inexpensive complementary metal oxide semiconductor cameras and a light emitting diode array for illumination. Additionally, excitation and emission filters can be
introduced for using fluorescence signals for the identification of fluorescently labeled entities. In case of transparent
samples such as Zebrafish egg or larvae, a one-camera setup
is sufficient (as in Fig. 2), whereas for opaque samples such as
Xenopus laevis oocytes or in case where the user is interested
in the sample surface, a two-camera setup would be used (as
in Fig. 4). The two cameras would be placed opposite to each
other, which enables observing the whole surface of an entity. This configuration allows the system:
1. To inspect the whole surface of any kind of sample (opaque and transparent);
2. To inspect a cell compartment of a transparent sample;
and
3. To inspect fluorescence signals.
The ZebraFactor presented here is simply equipped with
one camera and a light emitting diode-array illumination
without using any excitation and emission filters because
the processed Zebrafish eggs were not labeled.
To remove a single egg from the CellSorter, buffer is redirected inside the channel and, by a gentle push, moves the egg
to the WellPlateFeeder, or any other subsequent system such
as the microinjection module mentioned above. In any case,
light barriers are used to control the process of moving the
egg from the CellSorter to the subsequent system.
c
http://www.csem.ch/docs/Show.aspx?id¼6247.
d
On the fly means, the system does not need to be stopped to add additional
cells.
Figure 3. Schematic of fluid and object motion as generated by
the sliding ring concept. The egg is driven by drag and friction
forces and rolls along the base of the sliding ring.
JALA April 2011 107
Original Report
The software to control the hardware is designed to store
the analyzed image together with the batch and well plate
number and well plate location. Further, egg collection time,
stock number, genotype, and sorting time can be added to
the XML database. These data allows one to keep track of
the egg from breeding to the single larva analysis.
Graphical User Interface
Figure 4. CellSorter from Figure 2 with a two-camera configuration to sort opaque cells.
The incorporated vision algorithm is based on a neuronal
network, which allows the user to set and teach sorting and
singularization criteria. With this kind of approach, the user
can simply singularize eggs or larvae by size and shape or
even sort by complex criteria, which currently can only be
done manually. In summary, the vision algorithm enables:
1. To simply singularize single eggs or larvae from a suspension (e.g., by size and shape);
2. To sort eggs or larvae by complex criteria from a mixed
suspension (e.g., fertilized or unfertilized, damaged or
healthy.); and
3. To easily teach the vision algorithm a new set of characteristics for sorting.
The WellPlateFeeder is designed as a gantry robot, that is,
the MWP is stationary and the feeding tool is moved from
one well position to the next. The system is designed such
that enough space is available to pick the well plate by a robot
and place it onto, for example, an automated microscope for
later analysis. The feeding tool consists of two pinch valves
driven by electro motors. This allows one to keep the valves
open or closed without any energy consumption and heat
dissipation. To decide when to open or close the valves,
a light barrier is placed between the valves. If the signal of
the light barrier is interrupted, the first valve passed by the
egg closes and the second valve opens. A dispensing pump
is then used to dispense the amount of buffer needed to transfer the egg into the 96-well plate. The current system is optimized for 96-well plates. However, the same technique can be
used to dispense single eggs into a 384-well plate or several
eggs into 1 well of a 96-well plate.
The complete system is designed such that with little effort
it can be automatically primed, which takes less than 3 min.
To clean the system at the end, the buffer is removed automatically within less than 2 min. Finally, the user has to
clean the sorting part to avoid calcinations and salt crystals,
which takes about 8 min. It is also possible to flush the system with pure or diluted ethanol for sterilization. Priming
and cleaning only needs to be performed at certain intervals,
for example, before and after filling many well plates in
a day’s work.
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April 2011
The graphical user interface (GUI) is kept as simple as
possible. In the standard view, the GUI offers a ‘‘Fill/Empty
system’’ button, ‘‘Start/Stop,’’ and ‘‘Save image.’’ Information about the batch number and the well plate number is
shown in the top left corner as illustrated in Figure 5. Additionally, a virtual MWP shows which wells are already filled
with samples. In the idle mode the upper of the two images
on the GUI shows the live image, whereas the lower one
remains black. In the running mode, the upper image of
the two images shows the analyzed egg. If a suitable egg is
found and the system is ready for removal, a second image
is taken just before removal and is shown in the lower image
of the GUI (see Fig. 6). Additional tabs such as ‘‘TroubleShoot’’ and ‘‘Extra’’ are inserted into the GUI to assist if
the system malfunctions or if manual steps are required
(see Fig. 6).
VALIDATION
The system described above was validated with fertilized
Zebrafish eggs. In the following, the methods and the results
are presented.
Figure 5. Graphical User Interface of the ZebraFactor: on the top
left the batch number and corresponding well plate number are
indicated. The overall number of buttons is kept low for simplicity:
‘‘Start’’ to start the process; ‘‘Light’’ to observe; what is going on in
the sorter; ‘‘Save Image’’ to capture an image; ‘‘New MWP’’ to
get a new MWP; ‘‘Next Pos’’ to move the WellPlateFeeder to the
next MWP position; ‘‘Fill System’’ to fill the system; ‘‘Load Settings’’
if the settings file was changed. Two additional tabs ‘‘TroubleShoot’’
and ‘‘Extra’’ are available for more complex tasks.
Original Report
Figure 6. A. Screen shot taken after three eggs were placed. The first image shows the egg when it was detected and analyzed, the lower
image shows the egg just before the removal. Below the ‘‘Save Image’’ button, information about the egg diameter in pixels, the detection
score, and the processing time in milliseconds are given. On the bottom left, the past time is shown. B. The tab ‘‘TroubleShoot’’ contains
solutions to problems: ‘‘PrimeP1’’ is used to remove bubbles from the pump P1; ‘‘BubbleRem’’ is used to remove bubbles; and ‘‘Unclogging’’ is used to unclog the system. C. The tab ‘‘Extra’’ contains buttons to control the individual devices such as pumps and valves.
Method
Adult wild-type and transgenic Zebrafish were raised at
the Karlsruhe Institute of Technology following standard
fish care and maintenance protocols.12
Zebrafish eggs from different batches were collected
directly after fertilization. One-half of the eggs were kept in
a petri dish for the control. The other half were used in the
ZebraFactor to automatically fill 96-well plates. We followed
the procedure described by Lammer et al.,6 except that eggs
were dispensed at approximately 4 h instead of 3 h postfertilization (hpf). The time for each run was measured and the
errors noted. Finally, the survival rate was counted approximately 18 h after fertilization.
Additionally, for some fertilized eggs the chorion was
removed with tweezers before the sorting.
Petri dishes (Semadeni, Part No 5647) and MWPs
(Semadeni, Part No 6233) were clean but not sterile. Buffer
used for all the processes was embryo buffer E3þ.13 To handle the eggs, a disposable plastic pipette was used (Semadeni,
Art No 2292).
MWP filling took place at room temperature (about
23 C); however, the incubation was done at 28.8 C.
Results
To verify the system, five runs with transgenic (see Table 1)
and two runs with wild-type (see Table 2) Zebrafish eggs were
made. In Figure 7 dispensed single Zebrafish eggs in individual
wells of a MWP are shown.
In an additional experiment, after modifying the search
parameters, sorting of dechorionated embryos was possible.
Table 1. Results for transgenic Zebrafish eggs automatically placed by the ZebraFactor into 96-well plates, compared with control with
similar amount of eggs kept in a petri dish
Line transgenic
Control
Plate
Plate
Plate
Plate
Plate
1
2
3
4
5
Total
Average
Amount of
embryos (entity)
449
98
96
96
97
97
484
96.8
Dead after 18 hpf
(entity)
(%)
30
6.7
10
9
5
8
5
37
7.4
10.2
9.4
5.2
8.2
5.2
7.6
7.6
hpf at placing
(hpf)
ca. 4
ca.
ca.
ca.
ca.
ca.
4
4
4
4
4
ca. 4
Errors
(entity)
Time for placing
(hh:mm:ss)
5
0
0
1
5
00:12:35
00:12:23
00:17:24
00:11:06
00:12:41
11
2.2
01:06:09
00:13:14
JALA April 2011 109
Original Report
Table 2. Results for wild-type Zebrafish eggs automatically placed by the ZebraFactor into 96-well plates, compared with control with
similar amount of eggs kept in a petri dish
Line wild type
Control
Amount of
embryos (entity)
201
Dead after 18 hpf
(entity)
(%)
24
11.9
hpf at placing
(hpf)
ca. 4
Errors
(entity)
Time for placing
(hh:mm:ss)
Plate 1
Plate 2
111
99
11
14
9.9
14.1
ca. 4
ca. 4
10
10
00:15:55
00:12:54
Total
Average
210
105
25
13
11.9
12.0
ca. 4
20
10
00:28:49
00:14:24
Twenty-four embryos with total three errors (none or two
embryos in one well) were dispensed into wells. The placing
into the well plate was gentle enough to avoid crushing the
yolk bag as shown in Figure 8. All embryos survived (survival count after 100 hpf).
DISCUSSION
AND CONCLUSION
The need for toxicity testing of compounds is increasing
because the REACH initiative in Europe was launched in
2007. Numerous publications show that fertilized Zebrafish
eggs and larvae are good model organisms for toxicity testing
and can substantially reduce the amount of vertebrate mammals used for such tests. However, for efficient large scale
toxicity testing, automated solutions are required. Firstly,
lab automation systems to handle liquids and well plates
are necessary. Secondly, software and hardware solutions
to efficiently store, distribute, and analyze the large amount
of data collected from the screens are needed. One remaining
bottleneck in the whole screening process remains by getting
the eggs or larvae from the breeding tank into a processable
format such as the standardized 96- or 384-well plate.
Figure 7. Single Zebrafish eggs dispensed into individual wells of
a multiwell plate with the ZebraFactor.
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Our sorting device for singularizing eggs from a suspension
into a 96-well plate, named ZebraFactor, consisting of the
CellSorter and WellPlateFeeder, fills a 96-well plate at an
average of 13 min, which corresponds to about 8 sec per egg.
The surviving rate is approximately the same as in the control
group (wild type: ZebraFactor: 7.6% vs Control: 6.7%; transgenic: ZebraFactor: 12.0% vs Control: 11.9%). Furthermore,
only by changing some parameters in the software, dechorionated embryos could be dispensed with a 100% survival rate.
Until today, lab personal was only able to manually fill 96well plates 3 hs a day before exhaustion lowered their throughput and quality. Now, it is possible to use the ZebraFactor to
perform this monotonous work with the same constant quality
24 hrs a day, 7 days a week. Moreover, the personnel can prepare and run the experiments while the ZebraFactor is filling
further well plates. Thus, the automated sorting system presented here is expected to enable toxicity screening with several
factors higher throughput than today.
Several factors limit the minimal time of a cycle: (1) transfer distance and transfer speed between the CellSorter and
the WellPlateFeederdthe shorter the distance or the faster
the transfer speed, the shorter the cycle time; (2) pressure
wave resulting from pinch valves in the interfacedthe faster
the valve switches the higher the pressure wave traveling
Figure 8. Dechorionated embryo after placement into a multiwell plate using the ZebraFactor.
Original Report
through the system gets, which can led to malfunctioning of
the CellSorter; and (3) speed of the WellPlateFeeder to move
from one well to the nextdthe faster the WellPlateFeeder the
shorter the cycle time.
As mentioned above, an average automated filling of
a 96-well plate with the ZebraFactor takes 13 min, which results to a cycle time per egg or well of 8 sec. We strongly believe that this time can be reduced to 4 sec, by making
adaptions to the design of the fluidics and the control software. This would enable filling of a 96-well plate in about
6 min. We assume that the cycle time to fill into a 384-well
plate will be even shorter because of smaller displacement
distances.
In near future, our system presented will not only be capable to sort into 96-well plates, but also into 384-well plates or
to dispense 1e4 larvae into a single well of a 96-well plate.
Because of the small size of the CellSorter, it could also be
directly combined with an inverted microscope, such that the
embryos are directly placed into a well plate mounted on the
microscope. Finally, the CellSorter can also be combined
with an automated microinjection system and then with
a WellPlateFeeder. This would allow one to perform knockdown analysis and much more.
A video of the performance of the ZebraFactor can be
viewed at http://www.youtube.com/watch?v¼1ZtMQ-dI52E.
ACKNOWLEDGMENTS
Kros, A.; Meijer, A. H.; Metz, J. R.; van der Sar, A. M.; Schaaf, M. J.;
Schulte-Merker, S.; Spaink, H. P.; Tak, P. P.; Verbeek, F. J.; Vervoordeldonk, M. J.; Vonk, F. J.; Witte, F.; Yuan, H.; Richardson, M. K. Zebrafish
development and regeneration: new tools for biomedical research. Int. J.
Dev. Biol. 2009, 53(5e6), 835e850.
3. DeMicco, A.; Cooper, K. R.; Richardson, J. R.; White, L. A. Developmental neurotoxicity of pyrethroid insecticides in Zebrafish embryos.
Toxicol. Sci. 2010, 113(1), 177e186.
4. Langheinrich, U. Zebrafish: a new model on the pharmaceutical catwalk. BioEssays 2003, 25(9), 904e912.
5. Eimon, P. M.; Rubinstein, A. L. The use of in vivo Zebrafish assays in
drug toxicity screening. Expert. Opin. Drug Metab. Toxicol. 2009, 5(4),
393e401.
6. Lammer, E.; Carr, G. J.; Wendler, K.; Rawlings, J. M.; Belanger, S. E.;
Braunbeck, T. Is the fish embryo toxicity test (FET) with the Zebrafish
(Danio rerio) a potential alternative for the fish acute toxicity test?.
Comp. Biochem. Physiol. C, Toxicol. Pharmacol. 2009, 149(2),
196e209.
7. Bilotta, J.; Saszik, S.; DeLorenzo, A. S.; Hardesty, H. R. Establishing
and maintaining a low-cost Zebrafish breeding and behavioral research
facility. Behav. Res. Methods Instrum. Comput. 1999, 31(1), 178e184.
8. Walter, T.; Shattuck, D.; Baldock, R.; Bastin, M.; Carpenter, A.; Duce, S.;
Ellenberg, J.; Fraser, A.; Hamilton, N.; Pieper, S.; Ragan, M.; Schneider,
J.; Tomancak, P.; Heriche, J. K. Visualization of image data from cells to
organisms. Nat. Methods 2010, 7(3), S26eS41.
9. Liebel, U.; Kindler, B.; Pepperkok, R.; William, E.; Balch, C. J. D. Bioinformatic ‘‘Harvester’’: a search engine for genome-wide human,
The authors thank the Neuhauss group at the University Zurich, especially
Kara Dannenhauer, for their constant support with fresh Zebrafish eggs.
mouse, and rat protein resources. Methods Enzymol. 2005, 404, 19e26
Competing Interests Statement: The authors certify that they have no relevant
10. Stern, H. M.; Murphey, R. D.; Shepard, J. L.; Amatruda, J. F.; Straub, C.
Academic Press.
financial interests in this manuscript.
T.; Pfaff, K. L.; Weber, G.; Tallarico, J. A.; King, R. W.; Zon, L. I. Small
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