M. Zanuttini and V. Marzocchi: Alkaline Chemi-Mechanical Pulping
489
Holzforschung
57 (2003) 489–495
Alkaline Chemi-Mechanical Pulp from Poplar.
Relationship between Chemical State, Swelling and
Papermaking Properties
By Miguel Zanuttini and Victorio Marzocchi
Institute of Cellulose Technology, College of Chemical Engineering, National University of Litoral, Santa Fe,
Argentina
Keywords
Summary
Alkaline chemi-mechanical
pulping
Poplar wood
Alkaline swelling
Chemical characterisation
Mechanical properties
Acetyl groups
In order to analyse the fundamentals of alkaline chemi-mechanical pulping of hardwoods, the
chemical state of the wood was related to both the swelling level of fibres and the papermaking
properties of pulp. Wafers of poplar wood were alkali treated following a factorial experimental
design for two variables: temperature and alkali concentration. Treated wafers were hot defibrated
in a 300-mm disk mill at 15% consistency, and then refined in PFI mill at 20% consistency. Results
show how fibre swelling gradually increases as alkaline action is increased. The significant improvement in tensile and tear strength of the pulp can, in great part, be ascribed to the development of fibre bonding capacity. A limited effect of ion content on cell wall swelling was found.
Swelling correlates well with deacetylation level, and is a major factor in determining the tensile
strength and scattering ability of the pulp.
Introduction
The lower quality of hardwood mechanical pulps in
comparison with softwood mechanical pulps can be ascribed to various reasons. Giertz (1977) highlighted that,
besides the presence of vessels and a higher content of
parenchyma-cells, which are both reduced to non-fibrillar elements during refining, the typical mechanism of
fines formation that takes place in softwood pulping
does not occur in hardwood pulping. However, hardwood high yield pulp, with acceptable strength and optical properties, can be produced when pretreatments
with alkali, alkali-peroxide or a sulphite are applied.
The fundamentals of sulphite chemi-mechanical
pulping have been extensively studied for both softwoods (Atack et al. 1978, 1980; Heitner and Hattula
1988; Argyropoulos and Heitner 1991) and hardwoods
(Eriksen and Oksum 1981; Heitner and Atack 1983).
Comparatively, fundamentals of alkaline and oxidativealkaline chemi-mechanical pulping, which are both used
specifically for hardwoods, have been discussed to a
lesser extent. Although it has been shown that alkaline
treatment of a hardwood strongly modifies wood dynamic mechanical properties, and improves fibre length
and strength of the obtained mechanical pulp (Vikstrom
and Nelson 1980).
Owing to the higher reactivity of hardwood hemicelluloses, these woods particularly respond to a moderate
alkaline treatment. Hemicelluloses are strongly altered,
and the alkali leads to a significant swelling of the cell
wall. This is restricted by the network of cellulose and
lignin, which are not affected by the treatment. Two
characteristics of hemicelluloses are chemically modified: the content of acid groups, able to produce cation
exchange, and the content of acetyl groups. Hemicelluloses are also partially removed. It has been shown that
deacetylation is the main reaction. According to Zanuttini et al. (1997), this reaction consumes a great part of
the alkali, and determines the wood swelling measured
as Water Retention Value (WRV).
It is accepted that alkaline pretreatment of hardwoods favours the production of a mechanical pulp with
more entire and flexible fibres. Alkali action induces the
generation of fibrillar elements and suitable fines, thus
improving fibre bonding capacity (Giertz 1977). Nevertheless, according to our knowledge, the chemical effects
of alkali treatment have not been systematically related
to swelling and to papermaking properties. These relationships can also be useful to analyse the fundamentals
of alkali-peroxide pretreatment, where alkali plays a
very important role. The underlying mechanism accepted as generator of the necessary medium-length elements and fines in mechanical pulping is the peeling of
the outer layer of fibres. This mechanism was originally
named “rolling sleeve” by Giertz (1977). More recently
Karnis (1994) and Stationwala et al. (1996), verified the
effects of this mechanism by measuring the reduction in
coarseness of spruce fibres during refining.
The other possible mechanism was initially described
by Forgacs (1963), who postulated that the unravelling
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490
M. Zanuttini and V. Marzocchi: Alkaline Chemi-Mechanical Pulping
of the fibres and the subsequent production of ribbons
and fibrils is the mechanism able to produce high-quality
short-fibres and fines. Nevertheless, according to Karnis
(1994), the disruption of the S2 layer is not observed very
often. Giertz (1977) suggested that the reduced strength
of hardwood mechanical pulps, and low quality of their
fines are consequences of difficulties in peeling off the
primary and outer secondary layer of the cell wall.
In this study, alkaline treatment effects are analysed
considering: a) the visual characteristics of the pulp fractions, b) the swelling development, c) the relationship
between swelling and chemical state, d) the fibre bonding capacity, e) the development of papermaking properties and f) the relationship of these properties to
swelling. The possible mechanisms of generation of
fines in poplar chemi-mechanical pulping in relation to
the intensity of the alkaline treatment are also analysed.
Material and Methods
Seven-year-old poplar wood was used in this study. To achieve
high homogeneity of chemical treatment, the wood was converted to wafers. These were obtained by transversal shaving
of fresh, never-dried wood. The wafer preparation under these
conditions produced a low effect on the fibre integrity since
under microscopic observation, only 5% of fibres showed cut
ends. Wafers were air dried, classified into separate fines, and
mixed and divided into plastic bags for storage until used.
Chemical characteristics of the wood employed have been
published in previous works (Zanuttini et al. 1999). A 32 factorial experimental design was applied, that is to say two factors
in three levels each: Temperature 50, 70 and 90 °C and nominal
alkali concentration 0.4, 2.0 and 10.0 g NaOH l – 1 (Table 1).
Two replicas for each condition were performed.
The treatment time was 20 min, as previous work using
highly accessible milled wood found that most of the alkali
consumption and changes in chemical state of wood (acid
group content and acetyl group content), as well as changes in
swelling, occur within the first 20 min (Zanuttini et al.1999).
Samples of 800 g, air-dried, were treated with 30 l of thermostated liquor in a closed digestor. The high liquor-wood ratio helped to reduce the variation in concentration during
treatment. After a quick discharge, the material was washed,
dewatered and weighed to determine the digestion yield, and,
finally, wet-stored at low temperature. Based on the concentration of residual liquor, the specific alkali consumption was calculated.
Refining and handsheet formation
Treated wafers were refined at 15% consistency in an atmospheric discharge Sprout Waldron 300-mm disk refiner
equipped with the D2A 505 plates. Similar to previous work
Table 1. Conditions of the alkali treatment. The alkali concentration levels were logarithmically distributed
Factors
Concentration (g l – 1)
Concentration (coded)
Temperature (°C)
Levels
Low
Medium
High
0.4
0
50
2.0
0.5
70
10.0
1
90
(Zanuttini 1991), the mill was thermostated by continuous
feeding of steam to the housing, and the pulp discharge was
helped with intermittent air blowing. The number of passings
was 7 for the most mechanical, and only 4 for the most intensely alkaline-treated material. Freeness was reduced to 400
–500 ml Canadian Standard Freeness (CSF).
Pulps were later refined in a PFI mill at 20% consistency.
Freeness was reduced to 80 –100 ml CSF. The operation in the
PFI mill was done on the usual 30 g of pulp and applying the
standard refining load, but it was carried out in stages. Stages of
4000 revolutions followed an initial 2000 revolution stage. In order to promote the formation of nodules and to homogenise the
refining treatment, a manual mixing was applied between
stages. The total number of revolutions varied from 4000 for the
more severely chemically treated material up to 22 000 for the
most mildly treated material, and also for the mechanical pulps.
For handsheet formation, a modified SCAN standard
method, already applied for other mechanical pulps (Zanuttini
1991), was followed. Grammage was increased to 95 g m – 2, a
200 mesh wire was used, and the discharge of the sheet former
was restricted by increasing the discharge time of water from
4.0 to 10.0 s. By this procedure, a high retention of fines was obtained.
Determination of Water Retention Value (WRV)
WRV was determined on the +100 Bauer-McNett classifier
fraction of the pulp with freeness near to 150 ml CSF. Chelating agent was added to classification water. To convert the fibrous fraction to its acid form (H-form), it was soaked in
0.01 mol l – 1 HCl for 1 h and then washed with demineralised
water until minimal conductivity was achieved. To convert it to
sodium form (Na-form), the pulp in H-form was soaked in 0.01
N NaCl for 4 h and washed with demineralised water until
minimal conductivity. The centrifugation conditions were
1500 g force and 30 min.
Determination of acid and acetyl group contents
The content of acid groups was determined by Katz’s conductimetric titration technique (Katz et al. 1984). For the determination of acetyl groups, the method proposed by Solár et al.
(1987) was used, consisting in the deacetylation in oxalic acid
and G-L chromatographic determination of the released acetic
acid using the propionic acid as internal standard. More details
are given elsewhere (Zanuttini et al. 2000).
Results
Chemical consequences of treatment
Figure 1 shows the response surface of alkali consumption as a function of alkali concentration and temperature. The adopted experimental design resulted in a
chemical consumption that varies from 0.5 to 6.0%
NaOH on wood. The levels of consumption here obtained are in accordance with published data corresponding to the treatment of meal (40/60 mesh) of the same
wood (Zanuttini et al. 1999). The geometric progression
adopted for alkali concentration (0.4, 2.0 and 10 g
NaOH l – 1), respectively coded as 0, 0.5 and 1.0, gives a
gradual increase in chemical consumption (Fig. 1).
In Figure 2, wood which originally contained 3.22%
acetyl groups is increasingly deacetylated as intensity of
alkali treatment, expressed by alkali consumption, is increased. The specific deacetylation reaction and the dis-
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M. Zanuttini and V. Marzocchi: Alkaline Chemi-Mechanical Pulping
491
consider the WRV of fibre to be representative of the
wood swelling brought about by the alkali treatment.
Figure 3 demonstrates that swelling (WRV-Na) increases as temperature and alkali concentration are increased. A maximum WRV at the level of 180% on fibre is reached by the more intense treatment conditions.
Fig. 1. Response surface of alkali consumption as function of
treatment conditions. Alkali concentration is expressed in coded units. See Table 1.
Fig. 3. Fibres WRV in the sodium form and in the undissociated form versus temperature for the three levels of alkali concentration. 0.4 g l – 1 ; 2 g l – 1 ; 10 g l – 1 .
Fig. 2. Chemical consumption of the treatment versus deacetylation degree. The original acetyl content is indicated.
0.4 g 1 – 1 ; 2 g 1 – 1 ; 10 g 1 – 1 .
Fig. 4. Swelling level versus acid group content. 50 °C ; 70 °C
; 90 °C .
solution of hemicelluloses combine to reduce acetyl
content. At the most severe conditions, almost the total
elimination of acetyls is achieved. Approximately one
relationship between alkali consumption and deacetylation degree exists. This agrees with the results previously obtained on poplar wood meal (Zanuttini et al.1997).
Relationship between swelling and treatment conditions
Figure 3 shows the swelling of the material, as expressed
by the WRV of the long-fibered fraction (+100 Bauer-Mc
Nett classification) in its Na-form. In order to analyse the
swelling development, we determined WRV on pulps
with similar freeness levels (150 ml CSF). Nevertheless, it
has been shown that refining does not significantly
change WRV of the long-fibered fraction of a mechanical
pulp (Chang et al. 1981; Law et al. 1998). This means that,
irrespective of the refining degree of the pulp, we can
Fig. 5. Swelling degree versus deacetylation. 0.4 g l– 1 ; 2 g l – 1
; 10 g l – 1 .
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492
M. Zanuttini and V. Marzocchi: Alkaline Chemi-Mechanical Pulping
Fig. 6. Light-micrograph of 50/100 Bauer-McNett fraction of the pulp corresponding to medium degree of alkali pretreatment, i.e.,
2.0 g l – 1 and 70 °C, and refined up to (150 ml CSF). Ribbon-like elements can be observed.
Fig. 7. Light-micrograph of 30/50 Bauer-McNett fraction of the pulp corresponding to the most drastic alkali treatment, i.e., 10 g l
– 1 and 90 °C, and refined up to 150 ml CSF. Surface of fibre shows a partial detachment of fibrils.
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M. Zanuttini and V. Marzocchi: Alkaline Chemi-Mechanical Pulping
For chemical pulps, it is well known that the content
of acid groups in the ionic form has an important effect
on swelling (Scallan and Grignon 1979; Scallan 1983).
Nevertheless, for high yield pulps it has been shown that
the effect of the presence of acid groups is variable, but
generally clearly lower (Scallan and Grignon 1979).
In order to assess the contribution of the ions to
swelling of the poplar chemi-mechanical pulp, in this paper we compare the WRV of the fibre in the Na-form
(WRV-Na) with the corresponding WRV in the undissociated proton form (WRV-H). We consider the last form
as indicative of the swelling of the wall without ions. It is
worth mentioning that there were not appreciable differences between WRV of the original pulps and the
WRV of pulp exchanged to its Na-form. Figure 3 shows
that the effect of ion content is minimal. There is some
difference at medium levels of treatment where WRVNa reaches 10 points more than WRV-H, but this
favourable effect of the ions disappears for the lowest
and highest levels of treatment.
Figure 4 plots WRV-Na as a function of acid group
content. Note that there is not only one relationship between them. The existence of a maximum for each acid
group content curve is ascribed to the fact that the acidgroup-containing material (xylan) is partially dissolved
from the cell wall.
Figure 5 shows swelling as a function of deacetylation. Only one relationship can be established between
these two parameters. This is in accordance with results
previously obtained for poplar wood meal (Zanuttini
et al.1999).
493
fibre length classifier) has been employed by other authors to analyse the bonding capacity of chemi-mechanical pulp fibres in relation to variables of the chemical
treatment (Argyropoulos and Heitner 1991). Figure 8
shows tensile strength of the 30/50 fraction corresponding to pulps at 150 ml CSF as a function of fibre
swelling. Fibres begin to achieve certain strength at a
medium level of swelling which corresponds to the conditions at the centre of the experimental design (2 g l – 1
and 70 °C), and they reach a considerable strength (20
Nm g – 1) for the most severe treatment condition. This
high bonding capacity of the fibres means that the contribution of fines to the strength of the whole pulp is not
as essential as it is for low-level treatment pulps or for
purely mechanical pulp.
Microscopic observation of the fractions
The observation of the pulps through the light-microscope allows us to detect clear differences in relation to
the degree of alkaline treatment.
The 50/100 fraction of the RMP pulp (not shown
here) showed rigid short fibres and cut fibres. On the
other hand, at similar pulp freeness, the 50/100 fraction
of the pulp corresponding to medium level of alkali
treatment, clearly shows the presence of ribbon-like elements (Fig. 6). The “rolling sleeve” mechanism or the
disruption of the cell wall could bring about these ribbons. Owing to their slenderness and flexibility, these elements surely play an important role in the interfibre
bonding process of this pulp.
Figure 7 shows that the 30/50 fraction of the pulp corresponding to the most intense treatment. Here, fibres
show a partial detachment of fibrils from the outer layer. The mechanism of peeling-off is evident in this pulp
and it appears as a particular external fibrillation. This
was not observed in pulps with a lower level of alkali
treatment.
Fig. 8. Tensile strength of 30/50 fraction of Bauer Mc Nett fibre-length classifier as a function of the swelling degree.
0.4 g l– 1 ; 2 g l – 1 ; 10 g l – 1 .
Bonding capacity of the fibres
Tensile strength of the handsheets formed from individual fibre fractions (R14, 14/28 and 28/48 Bauer-Mc Nett
Fig. 9. Tensile strength of the pulps corresponding to different
treatment conditions as a function of the refining degree.
0.4 g l – 1 ; 2 g l – 1 ; 10 g l – 1 ; RMP .
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M. Zanuttini and V. Marzocchi: Alkaline Chemi-Mechanical Pulping
Pulp strength
strength development brought about by the refining.
Strength increases following lines with similar slopes.
Tensile and tear strength interpolated at 250 ml CSF
are presented in Figure 10. A strong effect of alkali
treatment can be observed. It should be highlighted that
alkali concentration levels, which were adopted in geometric progression, give a gradual increase in both
strengths.
For the nine treatment conditions employed, and also
for the mechanical pulp, Figure 9 displays the tensile
Relationship between pulp properties and swelling
Figure 11 shows tensile strength and light scattering
ability of the pulp at 150 ml CSF as a function of fibre
swelling. Starting from a WRV degree of 130 g g – 1, the
tensile index continuously increases from 8.0 to 58.0 N
m g – 1 as fibre WRV increases. On the other hand, scattering coefficient shows a maximum at a medium level
of WRV and, later on, an abrupt drop from 58.0 to
44.0 m2 kg – 1. It can be observed that swelling degree of
pulps is a very significant factor in determining their
strength and optical properties.
Fig. 10. Tensile and tear strength of the pulp at 250 ml CSF as
function of the temperature for the three levels of alkali concentration. 0.4 g l – 1 ; 2 g l – 1 ; 10 g l – 1 .
Conclusions
For treatment conditions corresponding to alkaline chemi-mechanical pulping, the deacetylation degree of
poplar wood is a good indicator of the degree of the applied chemical action. A limited favourable influence of
the ion content on the swelling of the cell wall exists. A
small difference between H-form and Na-form exists at
a medium level of alkali treatment, but ion content
shows no influence at the lowest and the highest levels.
As alkali treatment is intensified, mechanical action of
refining leads increasingly to the generation of good
quality fines, and also the visible detachment of fibrils
from the outer layers of the fibres. The swelling of the
treated fibres, as measured by WRV-Na, which correlates well with the deacetylation degree, is a major factor in determining the strength and optical properties of
the chemi-mechanical pulps produced.
Fig. 11. Tensile strength and light-scattering ability of pulp at
150 ml CSF as a function of the swelling degree. 0.4 g l – 1 ;
2 g l – 1 ; 10 g l – 1 ; RMP .
Table 2. Results of Anova tests and multiple regression
Source
Response
Constant
A
c
Consumption (%)
–2.19
Acetyl groups (%)
3.7
WRV-Na (%)
80.7
–14.6
Tensile (Nm g – 1)
Acid groups (mEq kg – 1) 118
–5.84
Tear (Nm2 kg – 1)
45.34
Scattering (m2 kg – 1)
–5.9
30/50 Tensile (Nm g – 1)
3.553
–2.07
50.66
32.47
76.4
0.600
24.08
–2.633
A2
B
F
c
F
c
183
0.0548 70
–
98 –0.0202 15
–
143
0.6000 32
–
106
0.3300 18
–
46
–
–
–
287
0.1883 42
2.933
22
0.2125 0.8 –16.67
38
0.0831 12
–
B2
F
c
–
–
–
–
–
–
–
–
–
–
16 –0.001(1)
6
–
–
–
A*B
F
c
F
–
–
–
–
–
6
–
–
–
–
–
–
–
–
–0.225(2)
0.24(3)
–
–
–
–
–
–
3
3
d.f.
R2
6
6
6
6
7
4
5
5
97.7
95.0
96.7
95.4
86.8
98.9
90.0
91.5
A: concentration in coded units; B: temperature; c: regression coefficients; F: F-ratio; p: probability; d.f.: degree of freedom.
Sources of p > 0.05 were discarded, except for (1) p = 0.071, (2) p = 0.093 and (3) p = 0.147.
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M. Zanuttini and V. Marzocchi: Alkaline Chemi-Mechanical Pulping
Acknowledgements
Financial support from UNL (Universidad Nacional del
Litoral), CONICET (Consejo Nacional de Investigaciones
Científicas y Técnicas) and ANPCyT (Agencia Nacional de
Promoción de Ciencia y Tecnología), all from Argentina, is
gratefully acknowledged. The authors appreciate the technical
assistance of E. Comini Stiefel. We also thank M. Rudi for assistance with experiments as well as for helpful discussions. R.
Althaus helpfully assisted with the analysis of the statistical design. Thanks are due to Professor Aldo Lossada for valuable
discussions and criticism of the manuscript.
Appendix
Statistical analysis
Table 2 gives the regression coefficients and the F-ratio as well
as R2 values of the Anova test after discarding the sources of p
> 0.05 for all the responses, i.e., alkali consumption, acetyl and
acid group content, swelling degree, properties of the pulp and
strength of the 30/50 fraction.
Note that alkali consumption, acetyl group content, WRVNa and tensile strength show, with acceptable values of R2,
only a linear effect of the variable A (alkali concentration in
coded variables) and B (temperature). For the same degree of
freedom of the error, i.e., 6, F-ratio values are comparable,
which confirms that these four responses are strongly connected.
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Received June 26th 2002
Miguel Zanuttini1)
Victorio Marzocchi
Institute of Cellulose Technology
College of Chemical Engineering
National University of Litoral
Santiago del Estero 2654
3000 Santa Fe
Argentina
mzanutti@fiqus.unl.edu.ar
1)
Corresponding author
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