Best and Worst Practices
Best Practice QFD
- QFD implementation is custom-tailored to the company's development process.
- Gemba study is carefully designed and included in the customer data acquisition.
- A cross functional team is assembled and the team members are well trained in Modern QFD and are guided by a qualified project leader such as QFD Black Belt®, QFD Master Black Belt®, QFD Red Belt®.
- The team is trained to distinguish customer needs and product features and identify unspoken needs.
- Sound prioritization, math, and deployments are used.
- QFD project efforts are aligned with the corporate business goals / strategy, and if necessary, linked with other innovation methods to attain the project goals.
- The management is also trained with the QFD Gold Belt® and can render support.
- After completing several projects under the guidance of a qualified QFD Belt® trainer, the team is able to carry on future QFD projects on their own.
Best Practice Examples (click here to view)
- "DREAM/QFD to Re-design Staff Service Excellence at Rutland Regional Hospital Systems"
- "QFD to Re-design New Physician Orientation and Induction: Connecting New Physicians into a Healthcare Community"
- "Integrating QFD into Phase-Gates Product Design"
- Complex IT Systems Design Using Both Traditional QFD and Blitz QFD®"
- "Developing a Church Growth Strategy through QFD, AHP, and Balanced Scorecard Strategy Mapping"
- "Why We Drink Beer: Using QFD, Kansei, and AHP to Understand How Consumers Identify with Brands"
- "Globalizing Gemba Visits for Multinationals"
- "The Use of QFD to Develop a New Food Offering with a Cross-functional Team—from Consumer Behavior to Formulation and Production"
- 2008 Symposium Transactions
- "Predicting Future Health Insurance Scenarios using Quality Function Deployment (QFD) and Analytic Hierarchy Process (AHP)"
- "Using QFD to Understand, Prioritize, and Develop Solutions to Address the Future Needs of Customers"
- "Context Sensitive Solutions: The Application of QFD for Developing Public Transportation Projects in the U.S."
- "Using QFD to Involve All Employees in the Corporate Innovation Process"
- "Using a Spec Document, the Customer Voice Table, and a QFD Matrix to Generate a CTQ (Critical to Quality) List"
- "Finding Customer Delights Using QFD"
- "Lifestyle QFD: Incorporating Emotional Appeal in Product Development"
- "Challenges in Rapid Deployment of New Services in Healthcare"
Worst Practice QFD
- The project is led by a book-learned facilitator / trainer.
- Relying on a software to guide through QFD process.
- Jumping into making a House of Quality matrix (HOQ), without several prior analytic steps.
- The 4-phase model QFD method is forced instead of a tailored approach.
- Customer verbatims and data are directly transferred into engineering specifications; customer needs and features are mingled.
- The team set needs priority, rather than the customers.
- Ordinal math is used in needs prioritization, resulting in less precision.
- Unnecessary deployments and tools are forced, while the steps that are critical to project success are skipped.
- All data are entered into a single matrix that grows too large to be useful; and as a result, the team can not complete the QFD analysis in time for product launch.
- Consultants do all the work; no sustainable QFD takes root in the company.
- Lack of support from the management.