- Shale Oil
- Resources
- Production
- World Ranking
- Industry Developments
Shale Oil
Oil shale is organic-rich shale that yields
substantial quantities of oil (shale oil) by heating and distillation. One
tonne of oil shale may contain over 200 litres of oil. The organic material in
oil shale is kerogen, which can be a precursor to conventional oil reservoirs
given appropriate conditions in the crust. Australian oil shale deposits of commercial
interest are predominantly in a series of narrow and deep extensional-basins
near Gladstone and Mackay in central Queensland. These
are thick Tertiary lacrustine (lake-formed) deposits that are relatively easy
to mine. They contrast with generally harder carbonate-bearing oil shales
(marls) found elsewhere in the world that are more difficult to mine and
process.
Resources
Southern Pacific Petroleum’s (SPP) oil shale
assets were acquired by Queensland Energy Resources Ltd (QERL), a privately owned
company, in early 2004. The last systematic review of the in situ
mineralisation for these ten oil shale deposits was completed by SPP in 2000 to
comply with the JORC Code.
Australia has an estimated 4.6 GL (29 million barrels) of shale oil EDR. This
could increase significantly if research and development investigations into
the processing of shale oil were to lead to a commercial plant. From 2000 to
2004 SPP developed a demonstration-scale processing plant at the Stuart deposit
near Gladstone which produced over 1.5 million barrels of oil using a rotary kiln
retort. The shale tonnage processed was small in comparison to the overall
resource, so there was no change in the year 2000 reserves estimate at the
reported level of precision. Paramarginal and submarginal demonstrated
resources are 202.1 GL (1.3 billion barrels) and 3719 GL (23.4 billion barrels)
respectively.
Production
Final plant trials at the Stuart
demonstration plant were successfully completed in 2004. There was no oil
production in 2005. The facility is now on care-and-maintenance in an operable
condition. The tests achieved stable production runs at or above 100% of design
capacity solid feed rates (6000 t of shale per day) and oil yield (4500 barrels
per stream day), while maintaining product quality and adhering to EPA
emissions limits.
The oil products from the demonstration
plant were Ultra Low Sulphur Naphtha (ULSN) 55–60% and Light Fuel Oil (LFO)
40–45%. The ULSN, which can be used to make petrol, diesel and jet fuel has a
sulphur content of less than 1 ppm. To put this into perspective, petrol in Australia
previously contained about 500 ppm sulphur. Regulatory guidelines are in place
to reduce this to 150 ppm for petrol and to 50 ppm for diesel.
World Ranking
The 2001 survey of energy resources by the
World Energy Council reported that Jordan, Australia
and Morocco have the largest deposits of ‘proved oil shale in place’. The same
survey also reported that production of oil from shale for 1999 was recorded in
Brazil at 239 ML and Estonia
at 185 ML.
Industry Developments
QERL is currently focussing on conducting
extensive research and design studies for the next phase of its Queensland oil
shale operations based on experience acquired from the Stuart Stage 1
demonstration plant. QERL announced in mid 2004 that the results to date from
Stage 1 have demonstrated that large scale oil extraction from the Stuart
deposit can be done.
In 2005, QERL made several new box cuts in
the Stuart and Condor deposits to obtain fresh representative bulk samples for
a series of test runs. Tests included using a pilot gravity-fed ‘Paraho’ retort
system in Colorado with a capacity for treating one tonne of shale per hour, which has
no moving parts and for which the shale feed does not have to be as finely
crushed as it did for the rotary kiln. By early 2007, QERL hopes to be in a
position to decide whether to move to front-end engineering and design for a
new demonstration plant capable of producing 4500 barrels of shale oil a day.
The location is likely to be at the Stuart deposit because the infrastructure
is already in place.
Two independent groups, Xtract Energy and
Australian Thermal Solutions (ATS), are appraising the potential of a
technology called supercritical solvent hydrogenation. Bench tests indicate the
oil yield from shale will be much higher than from conventional retorting
techniques. The process, including the heating of the shale, is described as
being self sufficient with a minimal need for process water, anoxic and carried
out at moderate temperatures in enclosed vessels that do not liberate carbon
dioxide. ATS plan to establish a one tonne per hour pilot plant in Townsville
using oil shale from Julia Creek (Qld).
In the United States (Colorado), Shell has announced it intends to test an in situ extraction
process, which involves heating a subsurface deposit to around 350°C over four
years to accelerate natural maturation, then using conventional wells and
fracture stimulation to extract the oil and gas.
|